IBCS 叉车电池 IBCS 牵引蓄电池 叉车电池充电器

Forklift Batteries

叉车电池

IBCS支持任何依赖原动力能源的业务。其位于战略要地的制造厂(法国、德国、波兰)和装配厂(意大利、西班牙、捷克共和国)建立在持续改进和为业务合作伙伴增加价值的文化基础上，提供了最大的效率和快速响应能力。

他们始终高度接受客户的要求，为所有应用提供能源包：从托盘卡车、平衡式卡车、高空作业平台、自动引导车、清洁和清扫机，到机车、公路车辆甚至公用事业。

Traction Batteries牵引蓄电池

IBCS支持任何依赖原动力能源的业务。其位于战略要地的制造厂(法国、德国、波兰)和装配厂(意大利、西班牙、捷克共和国)建立在持续改进和为业务合作伙伴增加价值的文化基础上，提供了最大的效率和快速响应能力。

他们始终高度接受客户的要求，为所有应用提供能源包：从托盘卡车、平衡式卡车、高空作业平台、自动引导车、清洁和清扫机，到机车、公路车辆甚至公用事业。

Forklift Battery Chargers

叉车电池充电器

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The Ultimate Forklift Battery Guide

CategoryUncategorized

July 16, 2021

This is the ultimateforklift batteryguide.

This guide contains an in-depth analysis of forklift batteries.

In it, you’ll learn:

The different types, voltages, sizes, and weights of forklift batteries

The average prices of different forklift batteries

How to properly charge a forklift battery

Maintenance tips for keeping your forklift batteries healthy

Let’s dive in!

Table of Contents

Types

Voltages

Sizes

Weights

Prices

Safety

Charging

Maintenance

Forklift Battery Types

Generally, electric forklifts are powered by one of two types of forklift batteries:

Lead-acid

Lithium-ion

We’ll cover each below.

Lead-Acid Batteries

Also called “wet cell batteries,” lead-acid forklift batteries are the most common on the market.

A Foxtron model ES lead-acid forklift battery

Components of lead-acid batteries include:

Battery case

Cells

Bars

Plates of lead dioxide

Cables

A mixture of water and sulfuric acid

These batteries generate electricity through an electrochemical reaction between lead plates and a mixture of sulphuric acid and water.

Lead-acid forklift batteries generally last between 1,000 and 1,500 cycles.

That equals about 3 to 5 years with over 300 workdays per year.

Lithium-Ion Batteries

Lithium-ion forklift batteries are gaining popularity partly because they offer many benefits compared to lead-acid batteries, such as:

Sealed cells to eliminate leaks

Short charging period

No water maintenance

Environmental friendliness

The components of lithium-ion batteries are a cathode, electrolyte (lithium), separator, anode, and two current collectors (positive and negative).

A lithium-ion battery powering a Toyota electric forklift

Lithium-ion batteries have many different chemistries for energy production.

But the most popular one for forklifts is lithium iron phosphate.

In this process, while the battery is discharging electrolyte liquid, positively charged lithium-ions are carried from the anode to the cathode to generate power.

This process is reversed when the battery is being charged.

If maintained well, a lithium-ion forklift battery will last between 2,000 and 3,000 cycles.

That equals about 7 to 10 years of 300 workdays per year.

Forklift Battery Voltages

Forklift batteries come in different voltages.

Usually, the voltage depends on the size of your equipment.

But some equipment requires specific voltages to operate.

You should always confirm the voltage that your forklift can handle.

That’s because a wrong voltage can cause significant damage to the equipment.

If you’re not sure, it’s best to consult the lift truck data plate or owner’s manual.

A forklift’s data plate should list the required voltage

common voltages

Typically, thefor forklift batteries include:

12 Volts:

Designed for small and light lift equipment such as powered pallet jacks

24 Volts:

Ideal for smaller electric lift equipment such as center riders, end riders, walkie stackers, and electric walkie pallet jacks

36 Volts:

Designed and ideal for mid-size electric lift trucks such as narrow aisle forklifts and 3-wheelers

48 Volts:

Designed for larger lift machines such as 4-wheel counterbalanced forklifts

80 Volts:

Used for large material handling such as pneumatic counterbalanced forklifts

Forklift Battery Sizes

There are hundreds of different forklift battery sizes, depending on your lift truck’s size, brand, make, and model.

In general, the larger the forklift you operate, the larger the battery size.

Often, you can find the size displayed on the battery’s nameplate.

If that is missing, however, you can check the cell connectors nearest to the positive terminal.

There, you can find the model number, serial number, and weight stamped.

Check the cell connectors nearest to the positive terminal for the model number, serial number, and weight

The model number is ultimately what will tell you the size of the battery.

For example, take the model 18-85-17, where:

The first number indicates the number of cells. It also doubles as an indication of the voltage, since each cell is 2 volts. Therefore, an 18-cell battery is 36 volts

The second number represents the plate design capacity

The third number shows the number of plates in each cell. Uniquely, this number is always odd

You can quickly tell the size of the battery by looking at the plates per cell.

17

Thus, an 18-85-is a smaller battery than an 18-85-.

Forklift Battery Weights

How much does a forklift battery weigh

You might be wondering:?

Overall, forklift batteries can weigh anywhere from 600 lbs. to 5,000 lbs. or more for the biggest electric lift trucks.

The weight of forklift batteries is important because they serve two purposes:

To power the lift truck

To act as a counterbalance for the forklift’s stability during operation

Consequently, the bigger the forklift, the more the battery will weigh.

So installing a heavier or lighter battery than what the manufacturer recommends could create a safety hazard because of counterbalance issues.

You can avoid this by checking the forklift data plate, which lists the weight range requirement.

Your lift truck’s data plate should specify the minimum/maximum battery weight

Forklift Battery Prices

Forklift batteries can vary widely in price, depending on the model and manufacturer.

a lead-acid

But in general,between $2,000 and $9,000 or more.

Here are the average prices for the most common lead-acid forklift battery models:

6-85-11 = $1,200

12-85-13 = $2,500

12-125-13 = $3,300

18-85-17 = $4,800

18-85-33 = $9,200

18-125-13 = $4,300

24-85-17 = $6,200

24-85-27 = $10,500

40-125-11 = $7,600

** These prices are only rough averages

Lithium-ion batteries can be more thantwice as expensiveas lead-acid batteries, but they also offer higher rewards.

Forklift Battery Safety

Forklift batteries can be dangerous to work with.

Some of the hazards include:

Crushing:

Heavy forklift battery weight exposes operators to crushing hazards, which can lead to significant physical injuries

Shocks:

Stored electricity in forklift battery cells can short circuit and shock an operator upon touch

Chemical burns:

Acid-filled batteries can leak and cause serious chemical burns if the sulfuric acid comes to contact with the skin

Explosions:

During the battery charging process, forklift batteries emit flammable hydrogen gas. This gas can cause flames or explosions if allowed to build to excessive levels

Temperature burns:

High operating temperatures can expose operators to burn hazards

Corrosion:

Sulfuric acid is corrosive and can cause floor and equipment corrosion if it splashes out of the battery

OSHA recommends the following safety practices to keep safe when working with batteries:

Wear the right personal protective equipment (hard hats, gloves, apron, face shield or goggles, safety footwear, and other PPE)

Ensure you keep battery covers open for proper heat dispersal during charging

Keep the charging area well ventilated

Keep clear of the forklift battery while it’s being moved or lifted

Remove all metal jewelry before entering the charging area. This includes anything metallic, from tools to earrings

Do not lay metallic items on the top of an uncovered battery to prevent sparking and electric shock

Check water and electrolyte levels before beginning charging, but never add water. Only add water after charging is complete

Never add electrolyte - only add water. Contact a forklift battery professional if acid needs to be added

Take active precautions with flammable materials

When attaching charging clamps, start by connecting the positive clamp to the positive terminal. Then connect the negative clamp to the negative terminal

Keep the charger unplugged and turned off while attaching or detaching the battery’s clamp connections

If the battery heats up or if fluid starts leaking from the vents, turn off the charger and restart the process at a lower rate of charge

Ensure you record water levels in a designated battery service log

If you have to wash batteries, use the right cleaning solution and washing equipment. Only wash batteries in a contained space

Don’t rinse battery water down the drain. Battery wash water is hazardous